GM has just unveiled its newest motor that will be placed in the Chevrolet Silverado's and GMC Sierra's heavy duty truck lines. Why the need for a new round of updates to the Duramax just three years after the current engines arrived? Come Jan. 1, 2010, all new diesel-powered vehicles will have to meet tougher federal diesel emission standards that will reduce allowable nitrogen oxide levels by 90 percent from today, 96 percent from 1994 levels. Nitrogen Oxide is a major air pollutant that contributes to smog, asthma, and respiratory and heart diseases. It's a byproduct of diesel's high combustion temperatures. The new Duramax diesel engines are built to meet new clean-air regulations, plus they feature other key improvements in technology and capability. Like today's Duramax, the Isuzu-GM joint venture engine will continue to be available in two versions. "The new Duramax diesels are based on the same engines that have been around since 2001," said Gary Arvan, a GM diesel powertrain engineering chief. "The 2500 and 3500 Chevrolet Silverado and GMC Sierra HD pickups receive the high-power LML motor [replacing the 2007-10 LMM], while the 2500 and 3500 heavy-duty vans receive the lower-rated LGH engine [also replacing the LMM]. Both have iron blocks, aluminum cylinder heads, and their [6.6-liter] bore and stroke are unchanged." The LML will be paired with an Allison six-speed transmission while the LGH will be mated to GM's in-house 6L90 six-speed gearbox, which is also matched with the 6.0-liter V-8 gas engine. The two biggest technical changes Arvan shared details about are the Duramax's all-new selective catalytic reduction and its enhanced exhaust gas recirculation systems -- which are needed to scrub Nitrogen Oxide down to no more than .2 grams per horsepower/hour -- as well as its approved use of B20 biodiesel. That's 80 percent ultra-low-sulfur diesel and 20 percent biodiesl.
NOx
selective catalytic reduction uses diesel exhaust fluid. The
urea-based solution (32.5 percent industrial urea and 67.5 percent
deionized water) is held in a 5.5-gallon storage tank and injected as
a fine mist into the Duramax's hot exhaust gases. The heat turns
the urea into ammonia that -- when combined with a special catalytic
converter -- breaks the NOx down into harmless nitrogen gas and water
vapor. NOx selective catalytic reduction uses diesel exhaust fluid.
The urea-based solution (32.5 percent industrial urea and 67.5
percent deionized water) is held in a 5.5-gallon storage tank and
injected as a fine mist into the Duramax's hot exhaust gases. The
heat turns the urea into ammonia that -- when combined with a special
catalytic converter -- breaks the NOx down into harmless nitrogen gas
and water vapor. Arvan says diesel exhaust fluid refill intervals
will vary depending on duty cycle. Some customers will only have to
refill during routing maintenance, such as when the oil is changed,
while others will have to top off the tank sooner. To ensure that the
exhaust fluid tank is refilled, Duramax-equipped trucks will warn the
driver when the fluid is down to a 1,000-mile range. A series of
start-up warnings -- including lights, chimes and messages -- will
become more frequent until the tank is empty. If the driver continues
to operate the truck with a dry tank, after a final warning and
restart the truck will only operate in a "limp-home" mode that
limits speed to just 5 mph until the tank is refilled. The LML and
LGH also make greater use of exhaust gas recirculation across the
Duramax's power band than did the LMM Duramax. The system
recirculates a portion of the engine's exhaust back into the engine
at a lower temperature. The cooled gases have a higher heat capacity
and contain less oxygen than air, lowering combustion temperatures
and reducing the formation of NOx. Exhuast gas recirculation is
prevalent in today's clean-diesel engines to reduce NOx, but it's
not efficient enough in its current form to meet 2010 emissions
levels in GM's trucks, hence the use of selective catalytic
reduction also. "We've improved the performance of the Duramax
in the van to 250 horsepower and 500 pounds-feet of torque from
today's 250 hp and 460 pounds feet," Arvan said. "We aren't
prepared to talk about the new power figures for the heavy-duty
trucks yet, but we won't let the new emissions regulations bring us
down [in power]. We'll produce at least the 360 hp and 660
pounds-feet of torque [with the LML] that we make with today's
engine."

The LGH Duramax has
a smaller exhaust gas recirculation cooler than the LML motor because
of its lower power ratings. It also has a smaller radiator and
cooling system.Efficiency improvements to the recirculation system
include new separate cold and hot circuits that allow exhaust gas to
recirculate immediately after engine startup, when engine
temperatures are still relatively cool and when the engine is
idling.In addition to burning cleaner, the LML/LGH Duramax can also
burn greener. It's certified to burn B20 biodiesel, up from the
LMM's B5 rating. "We made a lot of enhancements to make sure the
new Duramax is robust with biodiesel," Arvan said. "The engine
uses our latest-generation fuel filter that includes a coalescing
filter to trap any water that could be present in the fuel. The
downstream injector [behind the exhaust] for diesel particulate
filter regeneration means we also won't have a worry of oil
dilution with B20 fuel from in-engine post injection [like is used on
the LMM diesel]. There's also additional heating to the fuel
circuit so the filter won't get plugged from old [B20] fuel gelling
or waxing." Another big change to the Duramax's fuel system is
the first-time use in the Duramax of piezo electric injectors, which
can react faster to fuel demands than the old solenoid injectors
could. Fuel pressures are up from 1,800 bar (26,000 psi) to 2,000 bar
(29,000 psi) for improved fuel atomization and combustion control.
The Duramax also continues to use a conventional gray iron engine
block, but it's been structurally enhanced around the lower skirt
to help reduce noise, vibration and harshness. Combined with a new
pre-combustion fuel-injection scheme that injects two pilot
injections into the cylinder before the main injection, noise levels
have been reduced up to 50 percent in the 1,500-1,600 rpm peak torque
operating range. Another change is reduced engine-idle speed. Arvan
says it's been reduced from 720 rpm to 640 rpm in the pickups. The
van is able to idle at only 600 rpm. Arvan also says fuel economy
will remain the same -- a key concern of any new diesel owner given
the emphasis on clean emissions over operating efficiency. A key
concern to many owners may be whether or not the new engines will be
the same on gas mileage and the word on the street right now is that
it will be the same if not better.

We here at Doug Henry Chevrolet of Tarboro are a short trip from anywhere in Eastern North Carolina located right off HWY 64 in Tarboro, NC. We're the North Carolina Silverado Dealer Located in Tarboro. We have the largest variety of in-stock silverado's and also have a huge selection of pre-owned inventory, that will surely meet your needs for any vehicle. In addition with our acquisition of Team Ford Sales in Tarboro, we are pretty confident we can get you in the ride you want at the right price. So when those big town dealers don't treat you right come on down to Doug Henry Chevrolet of Tarboro.
809 W Wilson St
PO Box 1237
Tarboro, NC 27886